简介:Withtheincreasingimportanceofoceanexploitation,providinganti-rollingstabilityforshipsatanchorhasbecomemoreandmoreimportant.Thelift-generationtheoryoftraditionalfinstabilizersisbasedonincomingflowvelocity,whichisnotsuitableforexplainingliftgeneratedatanchor.Weanalyzednon-steadyflows,withforcesonfinstabilizersgeneratedbynon-incomingflowvelocityconditions,andgaveanewlift-generationmodel.Thecorrectnessofthemodelwasprovenbycomparingexperimentalresultsoffinstabilizermotionundernon-incomingvelocityconditionsfromthefluidcomputationsoftwarewiththatfromtheemulatorofthelift-generationmodel.Finally,themodelwasusedinananti-rollingsystemonashipandthereductionofrollwasmuchbetterthanwhatcouldbeachievedbypassiveanti-rollingtanks.
简介:Improvingefficiencyinrollgrindingprocessisacriticalissueinthesteelmill.Eachrollhastobegrindedtoawell-definedprofileandthentobemeasuredforqualitycheck.However,thesurfaceconditionsareinspectedbyusingdifferenton-lineinspectionprobesequippedonthegrinder.Therollnumberisauniqueinformationwhichcanbeusedtomergewithahugeamountofmeasurementdatasothattheconditionofeachrollisfullymonitored.Oneofthekeyfactorsthathindertheefficiencyinsuchprocessistheerrorsandtimeconsumptionduetohumanintervention.Inordertomitigatetheseissuesandtorealizethefullyautomaticgrindingprocess,radiofrequencyidentificationtechnology(RFID)couldbeasolutionandhasbeendevelopedinthispaper.ItiswellknownthatwhenanRFIDtagisplaceddirectlyuponametallicobject,intheabsenceofagaporasubstrate,itfunctionsratherpoorlyandevenbecomestotallydysfunctional.Thislimitation,inturn,posesarealbarriertotheuseoftheRFIDonmetallicobjects.ThispaperproposesaminiatureRFIDtagantennadesignforapplicationonrollnumberidentification.TheexperimentaltestsshowthatthemaximumreadrangeoftheproposedRFIDtagplacedonarollisapproximately1.5mandtheoverallsizeisonly32×18×3.2mm~3.AnRFIDsystemforrollnumberidentificationwasusedinarollshopandseveralremarkableimprovementswereachieved,includingthecompletelyautomaticgrindingprocessandtheerror-freeidentification,aswellasthehighpersonnelsafetyoperation.
简介:Modelingofheattransferandsolidificationofcompositerollwasestablishedandusedtopredictthethermalhistoryandsolidificationprocessofrollduringsprayforming.Evolutionoftemperaturefieldofthepreformandcoolingrateinthegrowingdepositduringspraydepositionandpost-depositionwerenumericallysimulated.
简介:Conventionalorganicsolarcell’s(OSC)architectures,includingrigidtransparentsubstrate(Glass),conductiveelectrode(Indiumtinoxide,ITO)andsmallworkingareas,arewidelyutilizedinorganicphotovoltaicfields.However,suchastructureaswellasconventionalspin-coatingmethodobviouslyrestricttheirindustrialapplication.Inthisarticle,wereportthedepositionofsilvernanowires(AgNWs)ontheflexiblesubstratebyslot-dieprinting.TheobtainedAgNWsfilmsexhibitedahightransmittanceandalowresistance,andwerefurtherusedasthetransparentconductiveelectrodeofOSCs.Atypicalconjugatedpolymer,poly[(2,5-bis(2-hexyldecyloxy)phenylene)-alt-(5,6-difluoro-4,7-di(thiophen-2-yl)benzo[c][1,2,5]thiadiazole)](PPDT2FBT),wasusedastheactivematerialtofabricatelarge-area(7cm~2)solarcellsbyaslot-diecoatingprocess.Thepowerconversionefficiency(PCE)couldreach1.87%initiallyandfurtherincreasedto3.04%bythermalannealing.ComparedtotheperformanceofreferencecellonITOsubstrate,theresultindicatedthattheAgNWscouldbedevelopedasanalternativesubstituteofconductiveelectrodetofabricatethelarge-areaflexibleOSCsbyroll-to-rollprinting.
简介:Wepresentastudyofthenonlinearcouplinginternalresonancefortheheaverollandpitchperformanceofasparplatformunderthewaveandvortex-inducedloadswhentheratioofthefrequenciesofheave,rollandpitchareapproximately2:1:1.Inconsiderationofvaryingwetsurface,thethreeDOFsnonlinearcoupledequationsareestablishedforthesparplatformundertheeffectofthefirst-orderwaveloadsintheheaveandpitch,andvortexinducedloadsintheroll.Byutilizingthemethodofmulti-scaleswhenthevortex-inducedfrequencyisclosetothenaturalrollfrequency,thefirst-orderperturbationsolutionisobtainedanalyticallyandfurthervalidatedbythenumericalintegration.Sensitivityanalysisisperformedtounderstandtheinfluenceofthedampingandtheinternaldetuningparameter.Twocaseswithinternalresonanceareshown.Thefirstcaseisthatnosaturationphenomenonexistsundersmallvortex-inducedloads.Thefirstorderperturbationsolutionillustratesthatonlythevortex-inducedfrequencymotioninrollandthesuper-harmonicfrequencymotioninheaveareexcited.Thesecondcaseisthatthevortex-inducedloadsarelargeenoughtoexcitethepitchandasaturationphenomenonintheheavemodefollows.Theresultsshowthatthereisnosteadyresponseoccurrenceforsomecases.Forthesecaseschaosoccursandlargeamplitudesresponsecanbeinducedbythevortex-inducedexcitation.
简介:Lightweightdesignisoneofthedevelopmenttrendsoftheautomobileindustry.AneffectivewaytoachievelightweightautobodiesistouseAHSS(advancedhighstrengthsteel)forthesafetycomponentsofautomobiles.ThisstudyhastakendoorsillreinforcementsmadeofmartensiteAHSSastheobject,andperformedresearchontheAHSSrollformingtechnologiesandprototypedevelopmentoftypicalasymmetricopencomponents.Bymeansoffiniteelementanalysis(FEA)andsimulation,studieshavebeencarriedoutonthespringbackandedgewavedefectsduringAHSSrollforming,andanoptimizedprocessdesignhasbeenachieved.Thegenerationmechanismsofverticalbows,horizontalcambers,twists,pre-punchedholedistortionandcutendflarehavebeenanalyzed,andsolutionstothesedefectshavebeengiven.Inaddition,tesingoftherollformingprocessforAHSShasbeenconductedandtypicalsampleswithrequireddimensionalaccuracyhavebeenmanufactured.Thisstudyhasprovidedtechnicalsupportforthelarge-scaleapplicationofAHSS.
简介:Thethermalexpansionofworkrollsduringhotstriprollingwasmodeledbyatwo-dimensionaldifferencemethod.Thecalculationmodelwasvalidatedbycomparisonbetweenthepredictionstothemeasuredresults.Withthatmodel,theeffectsofrollingprocessparameterssuchastherollingplan,millpacing,coolantflowrateandsteppedcoolingontherollthermalprofilewereinvestigated.Theresultshowsthatsteppedcoolingofworkrollscanbeusedtocontrolcomplicatedflatnessdefectssuchasquarterbucklesduringhotstriprolling.
简介:Thedynamicandstaticrecrystallizationbehaviorsoftwinrollcastlowcarbonsteelstripwereinvestigatedwithanattempttoprovideguidingdeformationparametersfortheonlinehotrolling.Inordertoinvestigatedynamicrecrystallizationbehavior,ascaststripwasreheatedandsoakedwithaustenitegrainsizesimilartothewidthleveloftheascastcolumnarstructure.Tensiletestwasusedandthedeformationtemperatureisintherangeof900℃to1100℃andstrainratesare0.01s-1,0.1s-1,1s-1.Theactivationenergyandstressexponentweredeterminedas306kJ/moland4.69respectively.Theratioofcriticalstraintothepeakstrainis0.65,andthatofcriticalstresstothepeakstressis0.92.ThedependenceofthepeakstrainontheinitialgrainsizeandZener-HollomonparametersZisεp=9.1×10-4×D00.48Z0.13.Thekineticsofthedynamicrecrystallizationandrecrystallizedgrainsizewaspredictedusingmodelspublished.Theascastcoarseausteniteweredramaticallyrefinedaftercompletedynamicrecrystallization.Forstaticrecrystallization,thetensiletestwascarriedoutonGleeble-3500thermo-mechanicalsimulator.Thedeformationtemperatureisintherangeof800℃to1200℃withstrainrate0.01s-1to1s-1.Theprestrainisfixedat0.04to0.12andtheinter-hitdelaytimevariesfrom1sto3000s.TheactivationenergyandAvramiexponentofstaticrecrystallizationweredeterminedas241kJ/moland0.54respectively.Akineticsmodelwasproposedtodescribethestaticrecrystallizationkinetics.Thepredictedresultswereingoodagreementwiththeexperimentalresults.
简介:The4-hicoldmillisoneofthekeywidestriptandemcoldrollingmillsandhasmanyadvantagesandcharacteristics.Themilltypeisthemostimportant,fundamentalandlong-termeffectivefactorforthestripshapecontrol.ManyadvancedmilltypessuchasCVC-4,HCWandPC-4,etcarecreatedbasedontheconventionalfour-rollmill.Thefactorsofmilltypewhichaffectthedeformationofrollsystem,suchasstripwidth,rollingforce,bendingforce,workrolldiameter,backupdiameterandsoon,arestudiedhowtoaffectrollgapcrown.Itprovidesagoodfoundationforimprovingtheshapeperformanceofmill.
简介:Inthispaper,therecentstateandproblemsofthesinkrollinCGLaredescribed.Severalmethodsofincreasingitsoperationallifespanareintroduced,suchassurfacecoatingtechnologyandsleevematerialtechnology.Fundamentallytheycannotsolvetheproblemsofsurfacequalitycausedbythecontactbetweenstripandroll.Onthisbasis,thenewlydevelopedprincipleandsolutionsforhotdipgalvanizingtechnologywithoutsinkrollarehighlyemphasized,theyareFloatTechnology,Electromagneticpumptechnology,Electromagneticenclosedslotbyhigh-frequencyAC,Electromagneticenclosedslotbyhigh-frequencyDC.Acomparisonamongtheirfunctionsandcharacteristicsismadeandthepossibilityofitsapplicationisalsodiscussed.Finallyitcomestoaconclusionthatelectromagneticenclosedslotrepresentsthedirectionofacontinuoushot-dipgalvanizingsteelstripinthethe21stcentury.Ithasaverybroadapplicationprospects.BaosteelTechnologyCenterisfocusedontheresearchanddevelopmentofthistechnology.Astechnologyadvances,industrialapplicationsispossible.
简介:Consideringrollelasticflattening,newequationswereproposedtocalculatetheaveragestrainεand·averagestrainrateεinthehotstriprollingprocess.Bycomparingtheproposedequationswithcurrentlyusedequations,itwasobservedthatthestrainrateofthickstripandstrainarenotsensitivetorollelasticflattening.However,forthinstrip,anoticeablecalculateddifferenceinthestrainrateoccurredwhenrollelasticflatteningwasconsidered.